Mining Industry Steel Forging Parts

Maple Machinery is a one-stop manufacturing expert based on casting and machining, forging and casting are closely related. Therefore, maple machinery has been providing professional Mining Industry Steel Forging Parts for customers for more than ten years since its establishment. We do not have forging equipment in our factory, but there are three forging factories with excellent technology in Ningbo have established a cooperative relationship with us for more than ten years. They have no international trade department, but their forging capacity is outstanding in local. They have advanced forging equipment. The friction presses machine of 300t, 400t, 600t, 1200t and 1600t can produce forgings as small as dozens of grams and as large as 60kg.

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Product Description

Mining Industry Steel Forging Parts

1.Product Introduction

In Mining Industry, most parts need higher strength and wear resistance. Compared with castings, forgings have higher density and strength. For the same products, the parts produced by forging have longer service life, higher strength and more reliability. On the premise that it can be used, we will more recommend customers to use Mining Industry Steel Forging Parts.

2.Product Parameter (Specification)

Item	Mining Industry Steel Forging Parts	Roughness	Ra 1.6
Tolerance	±0.01mm	Material	Alloy Steel
Certification	ISO 9001:2015	Weight	0.01-60KG
Machining	CNC	Heat Treatment	Quenching & Tempering
Inspection	MT/UT/X-Ray	Lead Time	30 Days
Package	Plywood Case	Method	Closed Die Forging
Capacity	50000 Pcs / Month	Origin	Ningbo, China

3. Maple’s Service for Mining Industry

◉ The mining industry is heavily reliant on sophisticated equipment that is required for blasting, digging, drilling, crushing, and refining. What the industry needs is complex components made from materials that can endure harsh work environments. We carry many years of experience in making and supplying those Mining Industry Steel Forging Parts and meet the current demanding requirements of this industry.

◉ MapleMachinery has been offering professional closed die forging services to our customers for many years now. They rely on us completely because of our professional services and excellent technology and advanced equipment. We can also improve the original forgings, and customers provide process solutions and purchase blanks. It is because of our high-end expertise and in-depth cooperation; we have exported millions of US dollars’ worth of forgings.

4.Supporting Service for Mining Components

◉ As mentioned above, in order to work in adverse conditions, the performance of the Mining Industry Steel Forging Parts must be excellent. Therefore, it’s not enough to only produce raw castings or forgings, but also need heat treatment, machining, surface treatment, NDT testing, etc.

◉ Heat treatment: heat treatment is the critical step to improve the mechanical properties of the workpiece. We can formulate the process according to the strength requirements of the parts, and improve the mechanical properties of the parts such as hardness, yield strength, tensile strength and elongation by heat treatment

◉ Machining: we have our own machine shop, and can complete almost all machining requirements with advanced equipment.

◉ Surface treatment: the purpose of surface treatment is to make parts work in adverse environment. Zinc plating can prevent parts from rusting; Nickel plating can enhance the wear resistance and corrosion resistance of parts; Phosphating can prevent parts from corrosion…

◉ Non-destructive testing (NDT): NDT is the last and most important step. Maple will NDT the parts to ensure that there are no surface defects (such as cracks, sand holes, blow holes) and no internal defects (shrinkage and slag) on the delivered parts.

◉ Common Material for Mining Industry

We have the ability to manufacture all steel standard materials as well as special materials. The following are our common materials for manufacturing Mining Industry Steel Forging Parts:

Carbon Steel：1015,1020,1035,1045,20Mn,25Mn,A570.GrA, SJ355, C45…

Alloy Steel：4130,4135,4140,4340,8620,8640,20CrMo, 42CrMo4, 34CrNiMo6, 25CrMo…

Stainless steel：304, 304L, 316, 316L, 410, 416, CF8, CF8M, PH17-4, CK20…

Gray Iron：GG-15,GG-20,GG-25,Class 20B,Class 25B,Class 30B, GJL-250, GJL-300…

Ductile Iron：GGG-40,GGG-50,60-40-18,65-45-12,70-50-05, 80-55-06 QT500-7, QT400-18, QT700-2…

High Chromium cast iron：15%Cr-Mo-HC,20%Cr-Mo-LC,25%Cr…

Aluminum：AlSi7Mg, AlSi12, AlSi10Mg, A356,A360…

High Manganese steel: X120Mn12, Mn12, Mn13…

5.The Parts We Supplying for The Mining Industry

We have manufactured a wide range of Mining Industry Steel Forging Parts. The following are typical products:

Grate Bar, Burner, Dump Block, Y-Links, Spreader bar, Sockets, Roller lever, Bushing, Pallet, Crusher components, Hammer, Bucket teeth, Sleeves, Impeller, Gear cases, Chain Links, Adapters, Shackle.

6. Why Closed Die Forging

Compared with casting, forging has its special advantages:

1. In the case of the same material, the mechanical properties of forgings are better than those of castings.

2. The forgings strength is higher and the fatigue resistance is stronger.

3. The forgings has better compactness.

4. There are no internal defects and surface defects.

5. Fast production speed, high efficiency, suitable for mass production of products.

6. The product quality is stable.