Mining Industry Steel Closed Die Forging Parts
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Mining Industry Steel Closed Die Forging Parts

Our long-term cooperation with Global OEMs has provided us with knowledge beyond your requirements. Whether heat treatment, testing, rough machining or finish machining, we can deliver Mining Industry Steel Closed Die Forging Parts ready for assembly. We rely on our most advanced technology and professional engineering team dedicated to quality and performance to help your team continuously improve part design. From advanced molding to casting conversion, we are not an ordinary forging workshop.

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Product Description

Mining Industry Steel Closed Die Forging Parts

 

1.Product Introduction

 The mining industry places its equipment in the worst environments they can't afford. The durability and mechanical properties of this equipment must be impeccable. The last thing you want your company to experience is equipment failure, which leads to your work delay. 


 Maple's experienced and trained account managers and forge development engineers work with you to provide the best solutions and provide high-quality Mining Industry Steel Closed Die Forging Parts for your mining industry

 

2.Product Parameter (Specification)

Item

Mining Industry Steel Closed Die Forging Parts

Roughness

Ra 1.6

Tolerance

±0.01mm

Material

Alloy Steel

Certification

ISO 9001:2015

Weight

0.01-60KG

Machining

CNC

Heat Treatment

Quenching & Tempering

Inspection

MT/UT/X-Ray

Lead Time

30 Days

Package

Plywood Case

Method

Closed Die Forging

Capacity

50000 Pcs / Month

Origin

Ningbo, China

 

3. Maple’s Service for Mining Industry

 The mining industry is heavily reliant on sophisticated equipment that is required for blasting, digging, drilling, crushing, and refining. What the industry needs is complex components made from materials that can endure harsh work environments. We carry many years of experience in making and supplying those Mining Industry Steel Closed Die Forging Partsand meet the current demanding requirements of this industry.

 

 MapleMachinery has been offering professional closed die forging services to our customers for many years now. They rely on us completely because of our professional services and excellent technology and advanced equipment. We can also improve the original forgings, and customers provide process solutions and purchase blanks. It is because of our high-end expertise and in-depth cooperation; we have exported millions of US dollars’ worth of forgings.


4.Supporting Service for Mining Components

 As mentioned above, in order to work in adverse conditions, the performance of the Mining Industry Steel Closed Die Forging Parts must be excellent. Therefore, it’s not enough to only produce raw castings or forgings, but also need heat treatment, machining, surface treatment, NDT testing, etc.

 

 Heat treatment: heat treatment is the critical step to improve the mechanical properties of the workpiece. We can formulate the process according to the strength requirements of the parts, and improve the mechanical properties of the parts such as hardness, yield strength, tensile strength and elongation by heat treatment

 

 Machining: we have our own machine shop, and can complete almost all machining requirements with advanced equipment.

 

 Surface treatment: the purpose of surface treatment is to make parts work in adverse environment. Zinc plating can prevent parts from rusting; Nickel plating can enhance the wear resistance and corrosion resistance of parts; Phosphating can prevent parts from corrosion…

 

 Non-destructive testing (NDT): NDT is the last and most important step. Maple will NDT the parts to ensure that there are no surface defects (such as cracks, sand holes, blow holes) and no internal defects (shrinkage and slag) on the delivered parts.

 

 Common Material for Mining Industry

We have the ability to manufacture all steel standard materials as well as special materials. The following are our common materials for manufacturing Mining Industry Steel Closed Die Forging Parts:

 

Carbon Steel:1015,1020,1035,1045,20Mn,25Mn,A570.GrA, SJ355, C45…

Alloy Steel:4130,4135,4140,4340,8620,8640,20CrMo, 42CrMo4, 34CrNiMo6, 25CrMo…

Stainless steel:304, 304L, 316, 316L, 410, 416, CF8, CF8M, PH17-4, CK20…

Gray Iron:GG-15,GG-20,GG-25,Class 20B,Class 25B,Class 30B, GJL-250, GJL-300…

Ductile Iron:GGG-40,GGG-50,60-40-18,65-45-12,70-50-05, 80-55-06 QT500-7, QT400-18, QT700-2…

High Chromium cast iron:15%Cr-Mo-HC,20%Cr-Mo-LC,25%Cr…

Aluminum:AlSi7Mg, AlSi12, AlSi10Mg, A356,A360…

High Manganese steel: X120Mn12, Mn12, Mn13…

 

5.The Parts We Supplying for The Mining Industry

We have manufactured a wide range of Mining Industry Steel Closed Die Forging Parts. The following are typical products:

Grate Bar, Burner, Dump Block, Y-Links, Spreader bar, Sockets, Roller lever, Bushing, Pallet, Crusher components, Hammer, Bucket teeth, Sleeves, Impeller, Gear cases, Chain Links, Adapters, Shackle.

 

6. Why Closed Die Forging

Compared with casting, forging has its special advantages:

1. In the case of the same material, the mechanical properties of forgings are better than those of castings.

2. The forgings strength is higher and the fatigue resistance is stronger.

3. The forgings has better compactness.

4. There are no internal defects and surface defects.

5. Fast production speed, high efficiency, suitable for mass production of products.

6. The product quality is stable.



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