Hydraulic Casting Spare Parts

Hydraulic casting spare parts refer to components or parts used in hydraulic systems that are manufactured through the casting process. These parts are crucial for the proper functioning and maintenance of hydraulic machinery and equipment. Here are some examples of hydraulic casting spare parts:

1. Pump Components: Hydraulic pumps are essential for generating the fluid power required in hydraulic systems. Pump components such as pump housings, impellers, and casings are commonly manufactured through casting methods.

2. Valve Bodies: Valves play a vital role in controlling the flow and direction of hydraulic fluid. Valve bodies, including valve housings and covers, are often cast to provide the necessary strength and durability.

3. Cylinder Heads: Hydraulic cylinders convert fluid power into linear motion. Cylinder heads, which enclose the top end of the cylinder, are frequently cast to ensure a robust and leak-free connection.

4. Manifolds: Hydraulic manifolds are intricate structures that distribute hydraulic fluid to various system components. Manifolds can be cast to create complex passages and channels for fluid flow management.

5. Fittings and Connectors: Various fittings and connectors, such as flanges, adapters, and couplings, are crucial for joining hydraulic components. Many of these parts are cast to provide the necessary strength and integrity.

6. Reservoirs and Tanks: Hydraulic systems often require reservoirs or tanks to store and supply hydraulic fluid. These components, including tank bodies and lids, can be manufactured through casting methods.

It's important to note that the specific hydraulic casting spare parts required can vary depending on the type of hydraulic system and equipment being used. Manufacturers or suppliers specializing in hydraulic spare parts can provide a wide range of casting options to meet the specific needs of hydraulic systems.

Product Parameter (Specification)

Maple’s Service for Mining Industry

Maple machinery is a supplier of quality ductile iron parts to manufacturing partners worldwide. We can use a complete production process to provide sample Hydraulic Casting Spare Parts Foundries, as well as production batch of fully machinized ductile iron castings to meet customer needs, do our best to provide services.

Supporting Service for Mining Components

◉ As highlighted earlier, ensuring outstanding performance of Hydraulic Casting Spare Parts in challenging conditions is paramount. Beyond the production of raw castings or forgings, additional processes such as heat treatment, machining, surface treatment, and NDT testing are essential.

◉ **Heat Treatment:** A crucial stage in enhancing mechanical properties, our heat treatment processes are tailored to meet the specific strength requirements of each part. This ensures improvements in key mechanical aspects like hardness, yield strength, tensile strength, and elongation.

◉ **Machining:** With our in-house machine shop equipped with advanced machinery, we possess the capability to fulfill almost all machining requirements, ensuring precision and efficiency.

◉ **Surface Treatment:** Geared towards enabling parts to excel in adverse environments, our surface treatment options include zinc plating to prevent rust, nickel plating for enhanced wear and corrosion resistance, and phosphating to guard against corrosion.

◉ **Non-Destructive Testing (NDT):** Representing the final and crucial step, NDT is conducted meticulously at Maple. We employ rigorous NDT processes to ensure the absence of surface defects such as cracks, sand holes, and blow holes, as well as internal defects like shrinkage and slag on the delivered parts, ensuring their integrity and reliability.

Common Material for Mining Industry

We have the ability to manufacture all steel standard materials as well as special materials. The following are our common materials for manufacturing Hydraulic System Ductile Iron Casting Parts:

Carbon Steel：1015, 1020, 1035, 1045, 20Mn, 25Mn, A570.GrA, SJ355, C45…

Alloy Steel：4130, 4135, 4140, 4340, 8620, 8640, 20CrMo, 42CrMo4, 34CrNiMo6, 25CrMo…

Stainless steel：304, 304L, 316, 316L, 410, 416, CF8, CF8M, PH17-4, CK20…

Gray Iron：GG-15, GG-20, GG-25, Class 20B, Class 25B, Class 30B, GJL-250, GJL-300…

Ductile Iron：GGG-40, GGG-50, 60-40-18, 65-45-12, 70-50-05, 80-55-06 QT500-7, QT400-18, QT700-2…

High Chromium cast iron：15%Cr-Mo-HC, 20%Cr-Mo-LC, 25%Cr…

Aluminum：AlSi7Mg, AlSi12, AlSi10Mg, A356, A360…

High Manganese steel: X120Mn12, Mn12, Mn13…

The Parts We Supplying for The Mining Industry

We have manufactured a wide range of Hydraulic System Ductile Iron Casting Parts. The following are typical products:Ground engaging tools: drill bits, carbide tipped tool, forged bucket tooth, auger.....

Why Sand Casting

Sand casting, an age-old casting process, involves molding metal parts by pouring molten metal into a hollow cavity. This traditional method is adept at crafting castings from materials such as iron, steel, and aluminum. The mold-based manufacturing process encompasses multiple steps, offering versatility in shaping various sizes and forms of metal products. Initiated by creating a mold pattern and a gate system matching the exact size and shape of the desired part, the process varies in temperature requirements based on the metal type.

At Maple Machinery, we have consistently upgraded our sand-casting equipment and refined the casting process, aspiring to employ only cutting-edge casting technology in our sand-casting operations. Adhering closely to customer drawings and instructions at each step, we aim to deliver precise solutions in line with their specifications.