Food Process Machine Steel Sand Casting Parts

Maple machinery is a company specializing in metal processing, metal casting, CNC precision machining. We specialise in custom Food Process Machine Steel Sand Casting Parts manufacturing and have specialist engineers to support export services. Our engineers are very familiar with international grades and standards. They have been working in the export field for nearly ten years. We provide reliable and affordable solutions for metal products. We are able to leverage our low cost structure in China to provide low cost and reliable end products at a lower rate than suppliers in almost any other country. Our team of experienced project managers, engineers and quality assurance specialists manage procurement and manufacturing projects as our customers' Chinese liaison.

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Product Description

The Sand Casting technique is widely used by metalworkers because it is suitable for casting Steel, iron, brass, and most nonferrous alloys, as well as for final Food Process Machine Steel Sand Casting Parts that range in weight from less than one pound to thousands of pounds. Sand mold casting process begins with making sand mold. In a traditional foundry, after the desired pattern or model of the final product is made from hardwood, polyurethane, or foam, sand is compacted around it to form a mold. To keep the sand in shape, the sand is first treated with an adhesive called a binder, which improves the adhesion between the sand particles.

Product Parameter (Specification)

Item	Food Process Machine Steel Sand Casting Parts	Roughness	Ra 1.6
Tolerance	±0.01mm	Material	Casting Steel/Casting Iron
Certification	ISO 9001:2015	Weight	0.01-5000KG
Machining	CNC	Heat Treatment	Quenching & Tempering
Inspection	MT/UT/X-Ray	Lead Time	30 Days
Package	Plywood Case	Method	Sand Casting
Capacity	50000 Pcs / Month	Origin	Ningbo, China

Maple’s Service for Mining Industry

Maple machinery's Quality Assurance team monitors all aspects of the Food Process Machine Steel Sand Casting Parts process, from raw materials to final casting products. As a standard, all castings undergo our mandatory 100% visual inspection. In addition, we use complete in-house casting inspection, including certified spectral analysis, physical property testing, nondestructive testing techniques and on-site casting X-ray analysis to ensure metallurgical properties and structural integrity..

Supporting Service for Mining Components

◉ As mentioned above, in order to work in adverse conditions, the performance of theFood Process Machine Steel Sand Casting Parts must be excellent. Therefore, it’s not enough to only produce raw castings or forgings, but also need heat treatment, machining, surface treatment, NDT testing, etc.

◉ Heat treatment: heat treatment is the critical step to improve the mechanical properties of the workpiece. We can formulate the process according to the strength requirements of the parts, and improve the mechanical properties of the parts such as hardness, yield strength, tensile strength and elongation by heat treatment

◉ Machining: we have our own machine shop, and can complete almost all machining requirements with advanced equipment.

◉ Surface treatment: the purpose of surface treatment is to make parts work in adverse environment. Zinc plating can prevent parts from rusting; Nickel plating can enhance the wear resistance and corrosion resistance of parts; Phosphating can prevent parts from corrosion…

◉ Non-destructive testing (NDT): NDT is the last and most important step. Maple will NDT the parts to ensure that there are no surface defects (such as cracks, sand holes, blow holes) and no internal defects (shrinkage and slag) on the delivered parts.

Common Material for Mining Industry

We have the ability to manufacture all steel standard materials as well as special materials. The following are our common materials for manufacturing Food Process Machine Steel Sand Casting Parts:

Carbon Steel：1015, 1020, 1035, 1045, 20Mn, 25Mn, A570.GrA, SJ355, C45…

Alloy Steel：4130, 4135, 4140, 4340, 8620, 8640, 20CrMo, 42CrMo4, 34CrNiMo6, 25CrMo…

Stainless steel：304, 304L, 316, 316L, 410, 416, CF8, CF8M, PH17-4, CK20…

Gray Iron：GG-15, GG-20, GG-25, Class 20B, Class 25B, Class 30B, GJL-250, GJL-300…

Ductile Iron：GGG-40, GGG-50, 60-40-18, 65-45-12, 70-50-05, 80-55-06 QT500-7, QT400-18, QT700-2…

High Chromium cast iron：15%Cr-Mo-HC, 20%Cr-Mo-LC, 25%Cr…

Aluminum：AlSi7Mg, AlSi12, AlSi10Mg, A356, A360…

High Manganese steel: X120Mn12, Mn12, Mn13…

The Parts We Supplying for The Mining Industry

We have manufactured a wide range of Food Process Machine Steel Sand Casting Parts. The following are typical products:

Valve joint, Ball valve body, Gate valve body, Choke valve body, Beer valve body,Purification water brass,Hybrid valve, ....

Why Sand Casting

Sand casting is an ancient casting process where the metal parts are molded by pouring metal into a hollow cavity. The mold-based manufacturing process is used to make castings with materials of iron, steel, and Aluminum. Casting-based manufacturing includes several steps and can create a wide range of shapes and sizes for metal products. The process begins with the making of a mold pattern and a gate system with the exact size and shape of the required part. The temperature required depends on the metal as some metals take a long time to heat and melt.

Maple Machinery has continuously upgraded its Sand-casting equipment and refined the casting process. The aim behind this is to use only the advanced casting technology for its Sand-casting operations. Each step follows the customer’s drawings and instructions to deliver precise solutions.