Cast Iron Hydraulic Manifolds

Cast Iron Hydraulic Manifolds refer to integral components used in hydraulic systems, crafted through the casting process. These parts play a pivotal role in ensuring the optimal performance and upkeep of hydraulic machinery and equipment. Notable examples of hydraulic casting spare parts encompass:Pump Components: Vital for generating fluid power, pump components like housings, impellers, and casings are commonly cast to meet robust requirements.Valve Bodies: Given the crucial role valves play in fluid control, casting is often employed to manufacture durable valve bodies, including housings and covers.Cylinder Heads: Responsible for converting fluid power into linear motion, hydraulic cylinder heads are frequently cast to ensure strength and leak-free functionality.Manifolds: These intricate structures distribute hydraulic fluid to various system components, and casting allows for the creation of complex passages and channels.Fittings and Connectors: Essential for joining hydraulic components, fittings and connectors like flanges and couplings are often cast to guarantee strength and integrity.Reservoirs and Tanks: Hydraulic systems necessitate reservoirs or tanks for fluid storage and supply. Components such as tank bodies and lids can be manufactured through casting methods.It's crucial to recognize that the specific hydraulic casting spare parts required may vary based on the type of hydraulic system and equipment in use. Manufacturers or suppliers specializing in hydraulic spare parts offer a diverse range of casting options to precisely meet the unique needs of different hydraulic systems.

Product Parameter (Specification)

Maple’s Service for Mining Industry

Maple machinery is a supplier of quality ductile iron parts to manufacturing partners worldwide. We can use a complete production process to provide sample Hydraulic Casting Spare Parts Foundries, as well as production batch of fully machinized ductile iron castings to meet customer needs, do our best to provide services.

Supporting Service for Mining Components

◉ As mentioned above, in order to work in adverse conditions, the performance of the Hydraulic Casting Spare Parts must be excellent. Therefore, it’s not enough to only produce raw castings or forgings, but also need heat treatment, machining, surface treatment, NDT testing, etc.

◉ Heat treatment: heat treatment is the critical step to improve the mechanical properties of the workpiece. We can formulate the process according to the strength requirements of the parts, and improve the mechanical properties of the parts such as hardness, yield strength, tensile strength and elongation by heat treatment

◉ Machining: we have our own machine shop, and can complete almost all machining requirements with advanced equipment.

◉ Surface treatment: the purpose of surface treatment is to make parts work in adverse environment. Zinc plating can prevent parts from rusting; Nickel plating can enhance the wear resistance and corrosion resistance of parts; Phosphating can prevent parts from corrosion…

◉ Non-destructive testing (NDT): NDT is the last and most important step. Maple will NDT the parts to ensure that there are no surface defects (such as cracks, sand holes, blow holes) and no internal defects (shrinkage and slag) on the delivered parts.

Common Material for Mining Industry

We have the ability to manufacture all steel standard materials as well as special materials. The following are our common materials for manufacturing Hydraulic System Ductile Iron Casting Parts:

Carbon Steel：1015, 1020, 1035, 1045, 20Mn, 25Mn, A570.GrA, SJ355, C45…

Alloy Steel：4130, 4135, 4140, 4340, 8620, 8640, 20CrMo, 42CrMo4, 34CrNiMo6, 25CrMo…

Stainless steel：304, 304L, 316, 316L, 410, 416, CF8, CF8M, PH17-4, CK20…

Gray Iron：GG-15, GG-20, GG-25, Class 20B, Class 25B, Class 30B, GJL-250, GJL-300…

Ductile Iron：GGG-40, GGG-50, 60-40-18, 65-45-12, 70-50-05, 80-55-06 QT500-7, QT400-18, QT700-2…

High Chromium cast iron：15%Cr-Mo-HC, 20%Cr-Mo-LC, 25%Cr…

Aluminum：AlSi7Mg, AlSi12, AlSi10Mg, A356, A360…

High Manganese steel: X120Mn12, Mn12, Mn13…

The Parts We Supplying for The Mining Industry

We have manufactured a wide range of Hydraulic System Ductile Iron Casting Parts. The following are typical products:Ground engaging tools: drill bits, carbide tipped tool, forged bucket tooth, auger.....

Why Sand Casting

Sand casting is an ancient casting process where the metal parts are molded by pouring metal into a hollow cavity. The mold-based manufacturing process is used to make castings with materials of iron, steel, and Aluminum. Casting-based manufacturing includes several steps and can create a wide range of shapes and sizes for metal products. The process begins with the making of a mold pattern and a gate system with the exact size and shape of the required part. The temperature required depends on the metal as some metals take a long time to heat and melt.

Maple Machinery has continuously upgraded its Sand-casting equipment and refined the casting process. The aim behind this is to use only the advanced casting technology for its Sand-casting operations. Each step follows the customer’s drawings and instructions to deliver precise solutions.