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Closed Die Forging
Closed die forging is a complex process and involves the hammering of preformed metal blanks within the dies to get a three dimensional negative of the part to be made. The process is used to make an endless variety of 3-D shapes and complex parts for various industries. They play a vital role in different economic sectors such as electronics, semiconductor, construction, aerospace, automotive, manufacturing, and food processing.
Maple has been offering professional closed die forging services to our customers for many years now. They rely on us completely because of our professional services and excellent technology and advanced equipment. We can also improve the original casting, and customers provide process solutions and purchase blanks. It is because of our high-end expertise and in-depth cooperation; we have exported millions of US dollars’ worth of forgings.
Maple has been offering professional closed die forging services to our customers for many years now. They rely on us completely because of our professional services and excellent technology and advanced equipment. We can also improve the original casting, and customers provide process solutions and purchase blanks. It is because of our high-end expertise and in-depth cooperation; we have exported millions of US dollars’ worth of forgings.
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Food Process Machine Steel Forging Parts
Maple machinery continuously invests in the development of our people, processes and machines in order to achieve our development objectives. Investment and innovation have ensured the standard of Food Process Machine Steel Forging Parts. Due to the continuous internal development and our pursuit of perfection, we have been recognized by customers.
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Valve Steel Forging Parts
We at Maple machinery guarantee the quality and impeccable service of every Valve Steel Forging parts. We strive for excellence every day, using all of our expertise and tremendous commitment to ensure maximum efficiency. We aim at innovation to create a better future and bravely face every new challenge. Product Introduction The different Forging techniques offered by Maple machiney Forging solutions enable us to forge the different Valve Steel Forging parts of valves all of which are designed to the customer's requirements and are also checked and verified in a simulator before forging. The resources and skills of our staff enable us to forge any type of material that is processed on our heat treatment equipment and completed after conducting final destructive and non-destructive tests. They are provided on delivery terms agreed with the customer and include all required documents and certificates. 2. Product Parameter (Specification) Item Valve Steel Forging parts Roughness Ra 1.6 Tolerance ±0.01mm Material Alloy Steel Certification ISO 9001:2015 Weight 0.01-60KG Machining CNC Heat Treatment Quenching & Tempering Inspection MT/UT/X-Ray Lead Time 30 Days Package Plywood Case Method Closed Die Forging Capacity 50000 Pcs / Month Origin Ningbo, China 3. Maple’s Services for Valve Our Valve Steel Forging parts have a worldwide reputation for their high quality and reliability. With our state-of-the-art testing laboratories and highly qualified workforce, we combine the highest standards of technology, quality and productivity. Accurate delivery time, fast service, we get the customer's praise. 4.Supporting Service for Valve parts As mentioned above, in order to work in adverse conditions, the performance of the Valve Valve Steel Forging parts must be excellent. Therefore, it’s not enough to only produce raw castings or forgings, but also need heat treatment, machining, surface treatment, NDT testing, etc. Heat treatment: heat treatment is the critical step to improve the mechanical properties of the workpiece. We can formulate the process according to the strength requirements of the parts, and improve the mechanical properties of the parts such as hardness, yield strength, tensile strength and elongation by heat treatment Machining: we have our own machine shop, and can complete almost all machining requirements with advanced equipment. Surface treatment: the purpose of surface treatment is to make parts work in adverse environment. Zinc plating can prevent parts from rusting; Nickel plating can enhance the wear resistance and corrosion resistance of parts; Phosphating can prevent parts from corrosion… Non-destructive testing (NDT): NDT is the last and most important step. Maple will NDT the parts to ensure that there are no surface defects (such as cracks, sand holes, blow holes) and no internal defects (shrinkage and slag) on the delivered parts. Common Material for Agricultural Machinery We have the ability to manufacture all steel standard materials as well as special materials. The following are our common materials for manufacturing Valve Steel Forging parts: Carbon Steel：1015, 1020, 1035, 1045, 20Mn, 25Mn, A570.GrA, SJ355, C45… Alloy Steel：4130, 4135, 4140, 4340, 8620, 8640, 20CrMo, 42CrMo4, 34CrNiMo6, 25CrMo… Stainless steel：304, 304L, 316, 316L, 410, 416, CF8, CF8M, PH17-4, CK20… Gray Iron：GG-15, GG-20, GG-25, Class 20B, Class 25B, Class 30B, GJL-250, GJL-300… Ductile Iron：GGG-40, GGG-50, 60-40-18, 65-45-12, 70-50-05, 80-55-06 QT500-7, QT400-18, QT700-2 … High Chromium cast iron：15%Cr-Mo-HC, 20%Cr-Mo-LC, 25%Cr… Aluminum：AlSi7Mg, AlSi12, AlSi10Mg, A356, A360… High Manganese steel: X120Mn12, Mn12, Mn13… 5.The Parts We Supplying for the Valve We have manufactured a wide range of Valve Steel Forging parts. The following are typical products: Valve joint, Ball valve body, Gate valve body, Choke valve body,Beer valve body,Purification water brass,Hybrid valve, .... 6. Why Closed Die Forging Compared with casting, forging has its special advantages: 1. In the case of the same material, the mechanical properties of forgings are better than those of castings. 2. The forgings strength is higher and the fatigue resistance is stronger. 3. The forgings has better compactness. 4. There are no internal defects and surface defects. 5. Fast production speed, high efficiency, suitable for mass production of products. 6. The product quality is stable.
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Heavy Industry Steel Forging Parts
Maple machinery is a fast growing forging product provider in China, focused on meeting the challenges of today's forging products. It has been a high achiever since its inception and is one of the leading forging suppliers of various grades of steel to the Heavy Industry. Maple machinery is recognized by reputable customers and testing agencies for its quality Heavy Industry Steel Forging Parts. Our company has always focused on the most advanced technology to provide better forging products year after year.
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Hydraulic System Stainless Steel Forging Parts
Maple machinery is a proud Chinese manufacturer offering forging solutions for over 15 years. Our skilled staff has been producing high quality stainless steel forgings, building a strong reputation as a market leader, working with customers worldwide. We understand our customers' demand for Hydraulic System Stainless Steel Forging Parts and pressure for quick turnaround. We work with Hydraulic System customers to control costs while maintaining the high manufacturing, quality and logistics standards they require. We offer a complete service including design, tooling and tool making
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Civil Engineering Stainless Steel Forging Parts
The importance of stainless steel type beams in the wide world of construction, engineering, construction and structural steel. Forged stainless steel beams have been an important part of Civil Engineering for over 15 years. As a Stainless Steel Parts supplier, Maple machinery produces a variety of Civil Engineering Stainless Steel Forging Parts tailored for you by our team. We are a trusted manufacturer of your parts
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Off Highway Industry Stainless Steel Forging Parts
Maple machinery offers customers a wide range of Off Highway Industry Stainless Steel Forging Parts. Our core competency is the development of customer specific systems solutions for the Off Highway Industry to meet the most demanding requirements. In addition to volume, accuracy, safety and reliability, our customers increasingly seek superior technology and economic efficiency.
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Maple is a professional high quality Closed Die Forging Manufacturers and Suppliers in China. We have passed ISO certification. Besides, we have lots of foundry equipment! If you want to find a factory that can provide you with Customized services, you can consider us, we have been focusing on Closed Die Forging manufacturing and global trade over the years. Look forward to working with you! Welcome friends from all walks of life come to visit, guide and negotiate business.
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Chemical composition control.2022/03/11Chemical composition is the fundamental reason that affects the mechanical properties of metal castings. Therefore, in the production process ofinvestment casting...
Mechanical properties test.2022/03/11In order to meet the application requirements, steel castings and forgings usually have strict requirements on the mechanical properties of the parts.