Valve Steel Sand Casting Parts

We are a manufacturer with extensive experience in manufacturing Valve Steel Sand Casting Parts and we believe that high quality molds are the most critical component in the casting process. We have 2 full-time patternmakers with over 60 years of industry experience and excellent relationships with some of the most advanced Valve companies in North America. No project is too complicated for Maple machinery. Reverse engineering a worn/obsolete part, creating patterns from 2D sketches, or working from the latest 3D model formats, we have the ability to take your concepts and designs and turn them into castings

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Product Description

Across all the industries we serve, Valve has proven to be demanding on its devices. In most cases, castings are made to fail - they are critical, but sacrifice parts that keep them running, protect valuable equipment and deal with valuable dirt. Maple machinery supplies castings that last a long time. Can provide you with the most practical Valve Steel Sand Casting Parts

Product Parameter (Specification)

Item	Valve Steel Sand Casting Parts	Roughness	Ra 1.6
Tolerance	±0.01mm	Material	Casting Steel/Casting Iron
Certification	ISO 9001:2015	Weight	0.01-5000KG
Machining	CNC	Heat Treatment	Quenching & Tempering
Inspection	MT/UT/X-Ray	Lead Time	30 Days
Package	Plywood Case	Method	Sand Casting
Capacity	50000 Pcs / Month	Origin	Ningbo, China

Maple’s Service for Mining Industry

Maple machinery is equipped with all standard equipment (drills, lathes, milling machines, saws, welders, flashlights etc.) Soup w We are capable of providing basic machining and manufacturing operations. Perfection in Valve Steel Sand Casting Parts is a prerequisite for our strong partnership with the valve industry, each facility focusing on its own industry area and no completed project that we cannot handle for you

Supporting Service for Mining Components

◉ As mentioned above, in order to work in adverse conditions, the performance of the Valve Steel Sand Casting Parts must be excellent. Therefore, it’s not enough to only produce raw castings or forgings, but also need heat treatment, machining, surface treatment, NDT testing, etc.

◉ Heat treatment: heat treatment is the critical step to improve the mechanical properties of the workpiece. We can formulate the process according to the strength requirements of the parts, and improve the mechanical properties of the parts such as hardness, yield strength, tensile strength and elongation by heat treatment

◉ Machining: we have our own machine shop, and can complete almost all machining requirements with advanced equipment.

◉ Surface treatment: the purpose of surface treatment is to make parts work in adverse environment. Zinc plating can prevent parts from rusting; Nickel plating can enhance the wear resistance and corrosion resistance of parts; Phosphating can prevent parts from corrosion…

◉ Non-destructive testing (NDT): NDT is the last and most important step. Maple will NDT the parts to ensure that there are no surface defects (such as cracks, sand holes, blow holes) and no internal defects (shrinkage and slag) on the delivered parts.

Common Material for Mining Industry

We have the ability to manufacture all steel standard materials as well as special materials. The following are our common materials for manufacturing Valve Steel Sand Casting Parts:

Carbon Steel：1015, 1020, 1035, 1045, 20Mn, 25Mn, A570.GrA, SJ355, C45…

Alloy Steel：4130, 4135, 4140, 4340, 8620, 8640, 20CrMo, 42CrMo4, 34CrNiMo6, 25CrMo…

Stainless steel：304, 304L, 316, 316L, 410, 416, CF8, CF8M, PH17-4, CK20…

Gray Iron：GG-15, GG-20, GG-25, Class 20B, Class 25B, Class 30B, GJL-250, GJL-300…

Ductile Iron：GGG-40, GGG-50, 60-40-18, 65-45-12, 70-50-05, 80-55-06 QT500-7, QT400-18, QT700-2…

High Chromium cast iron：15%Cr-Mo-HC, 20%Cr-Mo-LC, 25%Cr…

Aluminum：AlSi7Mg, AlSi12, AlSi10Mg, A356, A360…

High Manganese steel: X120Mn12, Mn12, Mn13…

The Parts We Supplying for The Mining Industry

We have manufactured a wide range of Valve Steel Sand Casting Parts. The following are typical products:Ground engaging tools: drill bits, carbide tipped tool, forged bucket tooth, auger.....

Why Sand Casting

Sand casting is an ancient casting process where the metal parts are molded by pouring metal into a hollow cavity. The mold-based manufacturing process is used to make castings with materials of iron, steel, and Aluminum. Casting-based manufacturing includes several steps and can create a wide range of shapes and sizes for metal products. The process begins with the making of a mold pattern and a gate system with the exact size and shape of the required part. The temperature required depends on the metal as some metals take a long time to heat and melt.

Maple Machinery has continuously upgraded its Sand-casting equipment and refined the casting process. The aim behind this is to use only the advanced casting technology for its Sand-casting operations. Each step follows the customer’s drawings and instructions to deliver precise solutions.