Mining Industry Iron Sand Casting Parts

Mining Industry Iron Sand Casting Parts

1.Product Introduction

Since the establishment of the company in 2002, the mining industry has been one of our mainbusinesses. The application characteristics of Mining Industry Iron Sand Casting Parts are high-temperature wear and corrosion. Maple Machinery's professional knowledge in mechanical strength and wear resistance and its commitment to quality help mining customers improve the service life of products and ensure the safety of employees.

2.Product Parameter (Specification)

3. Maple’s Service for Mining Industry

◉ The mining industry is heavily reliant on sophisticated equipment that is required for blasting, digging, drilling, crushing, and refining. What the industry needs is complex components made from materials that can endure harsh work environments. We carry many years of experience in making and supplying those Mining Industry Iron Sand Casting Parts and meet the current demanding requirements of this industry.

◉ Maple Machinery is well equipped to make those highly complex parts required by the mining industry. Our customers rely on us to get strong and sturdy machine parts and at a cost-effective price. Our company maintains high-quality standards and a strict working environment to create products with excellent mechanical properties. Maple is just capable of meeting the professional and demanding technical levels and manufacturing capabilities of the mining industry.

4.Supporting Service for Mining Components

◉ As mentioned above, in order to work in adverse conditions, the performance of the Mining Industry Iron Sand Casting Parts must be excellent. Therefore, it’s not enough to only produce raw castings or forgings, but also need heat treatment, machining, surface treatment, NDT testing, etc.

◉ Heat treatment: heat treatment is the critical step to improve the mechanical properties of the workpiece. We can formulate the process according to the strength requirements of the parts, and improve the mechanical properties of the parts such as hardness, yield strength, tensile strength and elongation by heat treatment

◉ Machining: we have our own machine shop, and can complete almost all machining requirements with advanced equipment.

◉ Surface treatment: the purpose of surface treatment is to make parts work in adverse environment. Zinc plating can prevent parts from rusting; Nickel plating can enhance the wear resistance and corrosion resistance of parts; Phosphating can prevent parts from corrosion…

◉ Non-destructive testing (NDT): NDT is the last and most important step. Maple will NDT the parts to ensure that there are no surface defects (such as cracks, sand holes, blow holes) and no internal defects (shrinkage and slag) on the delivered parts.

◉ Common Material for Mining Industry

We have the ability to manufacture all steel standard materials as well as special materials. The following are our common materials for manufacturing Mining Industry Iron Sand Casting Parts:

Carbon Steel：1015,1020,1035,1045,20Mn,25Mn,A570.GrA, SJ355, C45…

Alloy Steel：4130,4135,4140,4340,8620,8640,20CrMo, 42CrMo4, 34CrNiMo6, 25CrMo…

Stainless steel：304, 304L, 316, 316L, 410, 416, CF8, CF8M, PH17-4, CK20…

Gray Iron：GG-15,GG-20,GG-25,Class 20B,Class 25B,Class 30B, GJL-250, GJL-300…

Ductile Iron：GGG-40,GGG-50,60-40-18,65-45-12,70-50-05, 80-55-06 QT500-7, QT400-18, QT700-2…

High Chromium cast iron：15%Cr-Mo-HC,20%Cr-Mo-LC,25%Cr…

Aluminum：AlSi7Mg, AlSi12, AlSi10Mg, A356,A360…

High Manganese steel: X120Mn12, Mn12, Mn13…

5.The Parts We Supplying for The Mining Industry

We have manufactured a wide range of Mining Industry Iron Sand Casting Parts. The following are typical products:

Grate Bar, Burner, Dump Block, Y-Links, Spreader bar, Sockets, Roller lever, Bushing, Pallet, Crusher components, Hammer, Bucket teeth, Sleeves, Impeller, Gear cases, Chain Links, Adapters, Shackle.

6. Why Sand Casting

◉ Sand casting is an ancient casting process where the metal parts are molded by pouring metal into a hollow cavity. The mold-based manufacturing process is used to make castings with materials of iron, steel, and Aluminum. Casting-based manufacturing includes several steps and can create a wide range of shapes and sizes for metal products. The process begins with the making of a mold pattern and a gate system with the exact size and shape of the required part. The temperature required depends on the metal as some metals take a long time to heat and melt.

◉ Maple Machinery has continuously upgraded its Sand-casting equipment and refined the casting process. The aim behind this is to use only the advanced casting technology for its Sand-casting operations. Each step follows the customer’s drawings and instructions to deliver precise solutions.